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 Jute Manufacturing in Mills
To manufacture sacking, hessian, jute yarn, bags and other necessary jute commodities, raw jute is processed in the jute mills in the form of bales. Raw jute bales are carried by trucks and drifted in the jute mill gowdowns. The manufacturing of jute items comprises following stages :
  • Selection : In this process, skilled workers open the raw jute bales and find out defects and remove them from mora. Usually, two kinds of raw jute bales are there : 150 kg weight and 180 kg weight with or without top portion cutting. According to the end usage, bales are selected such as Hessiean weft, Sacking wrap, Sacking weft etc. Then the bales are shifted to the softening section by the workers also known as Bajawala and Gariwala.

  • Softening : The jute bales are made more soft in softening section. The softening process comprises two methods by which you can make morahs soft, either by using any softening machine or good jute spreader. Usually an emulsion plant with softening machine is used to soften bark and raw jute. This is comprised with gear pump, motor, vat, jet sprayer, nozzles, emulsion tank and the jacket.

  • Piling and pile breaking : The major purpose of this process is to break the pile and serve it to the carding machine. During this process, a superficial moisture saturates inside the fiber and thermo fillic action softens the hard section of the root. After around 24 hours, pile breakers convoy the material to the carding machine and the root weight ranges from 5 to 7% of the total weight of jute.

  • Carding : In this process, all jute reeds are separated and extraneous matters are carried away. The jute fibers are made up into silver ribbon by any of the three carding techniques like breaker carding, inner carding or finisher carding.

  • Breaker Carding : Generally, the carding operations are operated by two carding methods i.e Rool feed breaker carding or Hand feed breaker carding. After the piling process, the material is used in hand feed breaker for more than 24 hours while in rool feed carding, it is used for more than 12 hours. The jute which is feed by hand is softened in appropriate weightage. For finally finishing the carding process, machine comprises different rollers which transform the raw jute into jute silver. Root cutting is also very essential before feeding the material to the hand feed breaker carding machine.

  • Finisher Carding : The machine makes the sliver more uniform and regular in length. Similar to breaker carding machine, finisher carding machine comprises large pairs of staves, rollers, pinning arrangements and speed. Around 4 to 12 slivers are feed on this machine and finally the material is send to drawing section.



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